You breathe without thinking. We’ve been thinking about it for 50 years.
You breathe without thinking. We’ve been thinking about it for 50 years.
analyses
material
manufacturing
analyses
Each filter is the result of a precise technical analysis of operating conditions. Flow rate, contaminant type, required resistance, and dimensional constraints shape design choices from the very early stages.
The selection of filter media, geometric configuration, and structural support design are developed to ensure efficiency, stability, and seamless integration into the final system.
In-house production and direct control over manufacturing processes ensure consistency between design and the final result.
Every component is engineered for long-term reliability, replicability, and compliance with required specifications.
material
Activated carbon
We use activated carbons selected for their adsorption capacity, stability, and operational lifespan.
The choice of particle size and type is determined based on the contaminant to be treated and the operating conditions.
They are used to remove odors, volatile organic compounds, and pollutants, ensuring consistent efficiency over time.
HEPA filter materials
HEPA materials are designed to capture fine particles with certified filtration levels.
Their high-density fibrous structure ensures high performance, even in applications involving controlled airflow and sensitive environments.
Material selection is based on the required filtration class and integration into the final system.
Engineering polymers and functional plastics
We use engineering polymers and structural plastic materials to manufacture supports, frames, and filter components with complex geometries.
Mechanical, thermal, and dimensional characteristics are evaluated to ensure stability, system compatibility, and production continuity.
Polyester-based fibers
Polyester fibers ensure an optimal balance between filtration capacity and mechanical strength.
They are used for applications requiring durability, reliability, and effective particulate load management.
The material’s configuration and density are determined based on the required performance.
Polyurethane materials
We use both open-cell and washable polyurethane materials, depending on application requirements.
They offer design flexibility and adaptability to modular configurations.
They are particularly suitable for systems requiring ease of maintenance and reusability.
Zeolites and ultra-absorbents
Zeolites and ultra-absorbent materials are selected for their specific molecular absorption properties.
They enable the handling of specific contaminants, even under complex operating conditions.
Their integration into the filtration system is designed to ensure stability and performance over time.
manufacturing
The in-house molding department is one of Resett Engineering’s key production assets. At the Fabriano facility—spanning over 3,000 square meters—filter production is carried out entirely in-house, offering clients the capability to both manufacture existing items and develop new products.
This setup enables the independent production of plastic components and finished goods, ensuring rapid response times and an operational flexibility rarely found in companies of this size. From rapid prototyping to mass production, every batch is managed internally, with quality control applied at every stage of the process.
The ability to work directly on molds and tooling also allows for modifications and optimizations without relying on external suppliers, keeping both costs and lead times under control.
The molding department is equipped with modern electric injection molding machines, robotic handling systems, and dedicated molds, enabling the production of all types of plastic housings used in standard filters. Complementing this is the plastic filter filling and welding department; equipped with highly specialized automatic and manual machinery, it ensures great production flexibility and the ability to efficiently adapt to diverse manufacturing requirements.
Supporting these departments are two extraction systems designed to eliminate odors and carbon dust—measures essential not only for ensuring the quality of the finished product but also for safeguarding worker safety and protecting the surrounding environment.
The production process concludes with a packaging department featuring automated systems for cutting, welding, and stitching high-performance filters, thereby ensuring precision, reliability, and operational continuity. Also crucial is the presence of in-house warehouses for storing raw materials, semi-finished goods, and finished products; these are managed via automated systems that optimize logistics flows and ensure the constant availability of materials required for production.
Finally, the company operates an in-house laboratory that plays a strategic role in both the quality control of incoming raw materials and the development of new products and customized solutions to meet customer needs.
The integration of all these production resources enables the company to manufacture a wide range of products with a high degree of autonomy, significantly reducing production times and ensuring maximum flexibility for both small-scale runs and large-volume orders.
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